Next level automation solutions

PLC programming, automation solutions, and system integration for automotive, manufacturing, and oil & gas.

About Us

At Escape Control, we believe that automation should never be an afterthought—it’s the nervous system of modern industry. Although we’re newly established, our technical expertise is built on more than a decade of hands-on experience in PLC programming and industrial automation. We’re here to deliver smart, scalable automation solutions that bring clarity and control to your operations.

We specialize in designing custom logic that ensures reliability, flexibility, and performance. Whether you're optimizing existing systems or launching something new, we’re equipped to help with your automation requirements.

🔧 What We Do Best:

  • Custom PLC programming using Siemens, Allen-Bradley, Mitsubishi, and more
  • Development in Ladder Logic, Structured Text, Structured Control Language, and Function Block Diagrams
  • Integration with HMI/SCADA environments like WinCC, FactoryTalk, and Ignition
  • System architecture design with clean documentation for long-term maintainability
  • Remote consulting and troubleshooting for fast, effective support

We’re not just programmers—we’re problem solvers who obsess over reliability, efficiency, and clarity. Our goal is simple: to automate with confidence, so you can focus on scaling your business.

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Our Services

Industries Served

We specialize in automation for:

  • 🚗 Automotive – Robotics, assembly line automation
  • 🏭 Manufacturing – PLC-based process control & packaging
  • Oil & Gas – Critical infrastructure & safety systems

Smart Rework Solution for Missing Weld Nuts

robotic nut welding station

Selective Nut Welding Rework Mode Upgrade

A PLC and HMI software upgrade was completed to enhance manufacturing flexibility and reduce scrap by introducing a Selective Nut Welding Rework Mode. The solution enables components with missing weld nuts to be reintroduced into the production cell for targeted repair and rework.

The upgraded system combines vision inspection, operator-guided nut selection, robot-controlled welding, and full traceability tracking through a virtual production code. Automated verification confirms the presence of all required nuts before the part exits the cell, while intelligent mode management supports efficient and reliable production operation.

This project highlights expertise in industrial automation, robotic welding integration, machine vision, traceability systems, and manufacturing process optimisation.

Maximizing the value of existing automation assets through smart modernization.

HMI and Spot Welding Fixture

Welding Cell Upgrade & IO-Link Integration

Rather than investing in a completely new workstation, this project leveraged existing equipment and extended its capabilities by integrating two additional interchangeable welding JIGs into an existing 4-position rotary table system.

The project involved PLC and HMI software modifications to accommodate new tooling equipped with modern IO-Link technology. Dynamic tool detection, flexible I/O mapping, and seamless integration of the BALLUFF IO-Link master and SMC IO-Link valve block were implemented to improve diagnostics, maintainability, and future scalability.

Insights & Case Studies

Contact

Click the email link below to learn how our PLC programming and automation serivces can help your business boost the potential of your manufacturing process.