Modern automatizálási megoldások

PLC programozás és automatizálási megoldások autóiparban, gyártásban és kőolaj- és földgáziparban.

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Rólunk

A következő szakterületeken tudunk segítséget nyújtani: PLC programozás, automatizálás, rendszerintegráció.

Escape Control takes its name from two keys most engineers hit every day — ESC and CTRL — paired with the discipline at the center of the work: industrial control systems.

After more than 20 years programming PLCs and keeping production lines running, I started Escape Control to focus on individual automation projects instead of full-time plant work — bringing the same reliability and attention to detail to automotive, manufacturing, and oil & gas clients, one project at a time.

🔧 Core Expertise:

  • Custom PLC programming using Siemens, Allen-Bradley, Mitsubishi, and more
  • Development in Ladder Logic, Structured Text, Structured Control Language, and Function Block Diagrams
  • Integration with HMI/SCADA environments like WinCC, FactoryTalk, and Ignition
  • System architecture design with clean documentation for long-term maintainability
  • Remote consulting and troubleshooting for fast, effective support

Escape Control isn't just about writing logic — it's about solving problems with reliability, efficiency, and clarity, so automation works with confidence and production stays on track.

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Szolgáltatásaink

PLC programozás és konfigurálás

Széleskörű tapasztalattal rendelkezünk Siemens, Allen-Bradley és más rendszerek területén. Hatékony, egymásra építhető programozási terv és kivitelezés az Ön igényei szerint.

  • Strukturált szöveg vagy létradiagram programozás
  • Redundancia, átvételi mechanizmusok és üzembe helyezési támogatás
  • Helyszíni vagy távoli kivitelezés

HMI/SCADA fejlesztés

Intuitív vizuális interfész fejlesztés a rendszer kifogástalan működése érdekében.

  • Érintőképernyős HMI felület tervezése
  • Adatmegjelenítés és naplózás
  • Riasztáskezelés és biztonságos hozzáférés

Automatizálási tanácsadás

Hatékonyabbá tesszük és optimalizájuk cége automatizált gépeit.

  • Rendszeraudit és kockázatelemzés
  • Gyártófüggetlen architektúra-tervezés
  • Termelésoptimalizálás

Hibaelhárítás és támogatás

Gyors diagnosztizálás és hibaelhárítás a helyszínen vagy távolról.

  • Távoli diagnosztika
  • Sürgősségi helyszíni támogatás
  • Szerviznaplók és dokumentáció

Case Studies

LCA Operator loading station

Flexible Production Upgrade for Control Arm Welding

A PLC and HMI upgrade on two Lower Control Arm welding lines added a new production mode, allowing left-hand, right-hand, or paired parts to be produced independently. This resolved inventory imbalances caused by rejected parts and improved overall production flexibility.

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The welding lines were originally configured to produce left-hand and right-hand lower control arms as matched pairs. When a fault resulted in a rejected part on one side, an inventory imbalance was created between left-hand and right-hand components. These unmatched parts could not immediately be used to fulfill production requirements and often had to be stored until the inventory balance was restored.

The project included extensive PLC programming modifications and the development of new material-handling routines across robotic cells and fixture stations. Updates were implemented throughout the production process, including input, marking, milling, welding, and exit stations, ensuring reliable single-side production while maintaining existing line functionality.

HMI enhancements included production mode selection, status indication, and operator messaging to support the new operating modes.

Key Benefits

  • Improved management of left/right inventory imbalances
  • Increased manufacturing flexibility
  • Reduced work-in-progress storage requirements
  • Improved production efficiency following reject events
  • Enhanced operator visibility and control
  • Seamless integration with existing automation systems
robotic nut welding station

Selective Nut Welding Rework Mode Upgrade

A PLC and HMI upgrade introduced a Selective Nut Welding Rework Mode, allowing parts with missing weld nuts to be reintroduced for targeted repair. The system combines vision inspection, operator-guided selection, and robotic welding with full traceability, reducing scrap without adding a new workstation.

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The upgraded system combines vision inspection, operator-guided nut selection, robot-controlled welding, and full traceability tracking through a virtual production code. Automated verification confirms the presence of all required nuts before the part exits the cell, while intelligent mode management supports efficient and reliable production operation.

This project highlights expertise in industrial automation, robotic welding integration, machine vision, traceability systems, and manufacturing process optimisation.

HMI and Spot Welding Fixture

Welding Cell Upgrade & IO-Link Integration

Rather than purchasing a new workstation, this project extended an existing 4-position rotary table with two additional interchangeable welding jigs. PLC and HMI updates added support for modern IO-Link tooling, improving diagnostics, maintainability, and scalability while reusing existing equipment.

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The project involved PLC and HMI software modifications to accommodate new tooling equipped with modern IO-Link technology. Dynamic tool detection, flexible I/O mapping, and seamless integration of the BALLUFF IO-Link master and SMC IO-Link valve block were implemented to improve diagnostics, maintainability, and future scalability.

Kapcsolat

Írjon nekünk az alábbi email címre, ha szeretné megtudni, hogy a PLC programozás vagy automatizálás hogyan tenné még virágzóbbá cégét, vagy hogyan növelné a termelés haékonyságát.